Manufacturing Intelligence (IIoT) is used to collect manufacturing-related corporate data from many sources for reports, analysis, visual summaries and data transfer between the business level and plant-floor frameworks. It helps in:
- Accumulation: Create accessibility of information from many sources, mostly databases
- Contextualization: Provide a construction, or model, for the information that helps clients discover what they need.
- Analytics: Allows users to analyze data from all sources, especially at production sites. This often includes the ability to generate real ad hoc reports.
- Visualization: Provide tools to create visual summaries of data to alert decision makers and make them aware of the most important timely information vice versa
- Proliferation: Automate the exchange of information from the plant floor up to big business level frameworks or the other way around
How do we do this?
- Connecting manufacturing plants around the world
- We have developed a system that records numerous data points per minute around the clock
- With a data lake we process more than 4 million new manufacturing data points per day
- Applying Almost real-time business Rules using a configurable rules engine
- Detection of cycle time, downtime, changes and performance conditions
Envisioning plant information on central dashboards - Carrying manufacturing information in your pocket, on your mobile phone
Main advantages of using IIoT
- Proactive vs. reactive
- Use Big Data to Make Strategic Decisions
- Monitor Your Manufacturing Process from A to Z
- Generate Real-Time Anomaly Alerts
- Unified View
- Quality Monitor
- Track Your Parts
- Management Dashboards
- People User Onalization
- Analysis platform Integration
Short-term (3-12 months)
- Increase in efficiency
- Lower costs
- Improve quality
Medium-term (12-36 months)
- Process improvements
- Reduced cycles / workflows
- Decreased stock convey costs
Long-term ( over 3 years)
- Accelerated new product introduction
- Reduced indirect labor costs
- Better decision support for management
- Increased organizational agility
- Better asset utilization
IIoT solution are User Personalized
- Workforce in all levels gets “exactly” what they need
- Problem notifications, “Urgency” level
- Notify the right people in the correct order if the problem worsens & not resolved within defined parameters
- Notification for resolution to the management on the solution / conclusion assessing the problem, the time required, informing those responsible, etc.
- Real-time escalation of problems to regional or global technical experts
